Showing posts with label gang box. Show all posts
Showing posts with label gang box. Show all posts

Friday, December 19, 2014

Small Projects and Small Annoyances

This post is about both home improvement and home automation. Sometimes a project isn't as easy as it should be. For example, when installing some Z-Wave light switches to control my yard lights,  I ran into a strange problem. A previous owner (I am assuming) had installed door trim over a portion of the gang box. They trimmed the cover to fit and I had never even noticed it.

In order to do a proper looking installation, I needed to remove the old box and put in a new one with enough space to clear the trim. Step one was flipping the breaker and testing to ensure that power was indeed cut off. I recommend a non-contact tester. Next I removed the old switches, labelled the wires and photographed everything.




Since power was cut to my entire basement, I used a head-mounted flashlight which is definitely handy. Next, I cut a whole a few inches above the box to pull all of the wires through so that they were out of the way.


The old box took some work to get out. I ended up using my cutoff attachment to cut the nails. Thankfully, an "old work" gang box is super easy to install. Once I fed the wires back through the box, I needed to patch the space between the box and the trim. I decided to use a paint stir for support.


Using drywall screws to hold it in place, I then cut a piece of drywall to fit and reinstalled the new switches.


Next, I flipped the breaker on and tested to ensure the switches were working properly.


All that is left is to finish the job. I applied some patch material and allowed it to dry.


After a few rounds of sanding and reapplication, it was time to paint and enjoy my new SmartThings device!


A job that probably should have taken 15 minutes ended up taking a few hours. That happens from time-to-time and it certainly won't be the last time it happens to me. It was a challenge worth tackling though and I am happy with my new remotely controlled light switch.

-Chris